CableDataSheet, Cable and Wire Technical Consulting Service

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IS 10810 Part 30 Hot Set Test

1. Scope -Covers a method for determination of elongation and permanent set under load at specified temperature of insulation of electric cables,

2. Significance - Many important properties of cable vary depending upon the degree to which the material is cross-linked. This test method serves as a means for determining whether or not the depending properties are fully realised after cross-linking,

3. Terminology - See IS : 1885 (Part 32) -.1971 'Electrotechnical vocabulary : Part 32 Cables, conductors, and accessories for electricity supply'.

4. Apparatus

4.1 Oven - Electrically operated and thermostatically controlled heating cabinet (oven) with con- trolled air flow ( see IS : 6365-1971 Specification for laboratory electric oven ), The air shall enter the oven in such a way that it flows over the surface of the test pieces and leaves near the top of the oven. The oven shall have a rate of air flow such as to give 8 to 20 changes per hour.

4.2 Grips - Suitable for suspending test specimen from an upper grip in the oven and weight to be attached to a lower grip attached to thetest specimen.

4.3 Scale -To measure elongation.

4.4 Dies - In accordance with 4.1 of IS : 10810 ( Part 7')-1984 ' Methods of test for cables : Part 7 Tensile strength and elongation at break of thermoplastic and elastomeric insulation and sheath'.

4.5 Thermometer - Range BOOPC, least count 1°C.

4.6 Suitable Weight

5. Material - No material- other than test specimen is required.

6. Test Specimen - In accordance .with 6 of IS : 10810 ( Part 7 )-1984.

7. Conditioning - All the test specimens shall be kept at a temperature of 27 f 2°C for a period of not less than 16 h Immediately before test.

& Procedure

8.1 The distance between marker lines shall be measured.

5.2 The test pieces shall be suspended in the oven and weights attached to the bottom grips to exert a force of the value specified for the.material in the relevant cable standard.

9.3 After 15 min in the oven at 'the temperature specifted for the material in the relevant cable standard, the distance between the marker lines shall be measured. If the oven does not have a window and the oven door needs to be opened to make the measurement, the measurement shall be made not more than 30 s after opening the door.

fin the case of dispute the test shall be carried out in an oven with a window and the measure-

ment made without opening the door.

8.4 The tensile force shall then be removed from the test piece (by cutting the test piece at the lower grip), and the test piece left to recover for 5 min at the specified temperature.

3.5 The test pieces shall then be removed from the oven and allowed to cool slowly to ambient temperature, after which the distance between the marker lines shall be measured again.

9. Tabulation of Observations

Specimen No.

/-nitial Length Length of the Gauge Between the Mark after 15 Min

Gauge Mark, A with Load, B mm mm

Length of the Gauge

Mark at Room Temperature after Test, C mm

10. Calculation

The percentage hot set elongation = B-A x100 A

Permanent set percent =

C -A

A x 100

11. Report

11.1 Hot Set Test for Cable Insulation

Reference specificatio'n

SpekPen . Observed Values, Percent Specified Values, Percent

(-._-A- , c A-_-c--y

Hot Set Permanent Hot Sst Permanent

Elongation Set Elongation Set

14.2 Conclusion - The specimen meets/does not meet the requirements of the specification.

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https://law.resource.org/pub/in/bis/S05/is.10810.30.1984.pdf

1. Overview
The **Hot Set Test**, defined in **IS 10810 Part 30**, evaluates the mechanical performance of cross-linked polymeric insulation and sheath materials when exposed to elevated temperatures. This test measures the material's ability to resist deformation and permanent elongation under a specified load and temperature.

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2. Purpose of the Test
The test ensures:

• Thermal Stability: Verifies the material's resistance to deformation at high temperatures.
• Mechanical Integrity: Ensures the material maintains its physical properties under load.
• Quality Assurance: Confirms compliance with standards for polymeric materials in cables.

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3. Test Procedure
The Hot Set Test involves the following steps:

• a. Sample Preparation:
  - Prepare test samples with a standard length and uniform cross-section.
  - Typically, samples are taken from the cable's insulation or sheath material.
• b. Initial Measurement:
  - Measure the original length of the sample before testing (L0).
• c. Test Setup:
  - Attach the sample to a fixture with a specified load applied (measured in N or grams).
  - Place the sample inside a temperature-controlled oven.
• d. Heating Phase:
  - Heat the sample to the specified test temperature, commonly **200°C ± 3°C**, for a duration of **15 minutes**.
• e. Measurement After Heating:
  - Measure the sample's length immediately after removing it from the oven (L1).
• f. Recovery Phase:
  - Allow the sample to cool and remove the applied load.
  - Measure the sample's length after cooling (L2).

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4. Calculations
The test evaluates two key parameters:

• a. Elongation Under Load (%):
  
  Code Select Expand
  Elongation (%) = [(L1 - L0) / L0] × 100
Where:
  - L0 = Original length of the sample.
  - L1 = Length of the sample after heating under load.
• b. Permanent Set (%):
  
  Code Select Expand
  Permanent Set (%) = [(L2 - L0) / L0] × 100
Where:
  - L2 = Length of the sample after cooling and removing the load.

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5. Acceptance Criteria
The material passes the test if:

• The elongation under load does not exceed the specified maximum (e.g., **175%** for many cable materials).
• The permanent set does not exceed the specified maximum (e.g., **15%**).

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6. Applications
The Hot Set Test is widely used in:

• Power Cables: Ensures the thermal stability of cross-linked polyethylene (XLPE) insulation and sheath materials.
• Control and Instrumentation Cables: Verifies the performance of thermoset sheaths in harsh environments.
• Automotive Cables: Confirms material reliability in high-temperature conditions.

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7. Key Points to Remember

• The test simulates high-temperature conditions to evaluate material performance.
• Accurate measurements and controlled testing conditions are critical for reliable results.
• Test results are used for quality assurance and compliance with material standards.

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8. Conclusion
The **IS 10810 Part 30: Hot Set Test** ensures that cable insulation and sheath materials can withstand elevated temperatures while maintaining mechanical integrity. By confirming thermal stability and resistance to permanent deformation, the test ensures the reliability and safety of cables in high-temperature applications.

Key Parameters Measured:

• Elongation under load (%).
• Permanent set (%).

References: IS 10810 Part 30, material testing handbooks, and cable performance standards.