CableDataSheet, Cable and Wire Technical Consulting Service

Radiation Resistance (Why It Matters for Cable Compounds)

Radiation resistance refers to a material's ability to maintain its properties when exposed to ionizing radiation (such as gamma rays or electron beams). In cable compounds (typically polymer-based insulation or jacketing materials), good radiation resistance is crucial in nuclear facilities, medical sterilization processes, or any high-radiation environment. The goal is to ensure the cable insulation remains functional, flexible, and safe over its intended service life.

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2. Standards: CEI 60544 (IEC 60544) & ISO R527

• CEI/IEC 60544-2 and 4
  These standards outline testing procedures for polymeric materials under ionizing radiation. They describe how to measure changes in mechanical and electrical properties of plastics or rubber insulation after being irradiated. They are particularly relevant for nuclear-grade cables or other applications where reliability under radiation is key.
• ISO R527 (now ISO 527)
  This set of standards covers tensile testing of plastics, determining properties like tensile strength, elongation, and modulus. It helps quantify how cable insulation or other polymeric materials behave under mechanical stress, both before and after radiation exposure.

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3. Radiation Index (RI) > 5.7
Radiation Index (RI) is a numerical representation of a material's overall radiation endurance. A recommended RI > 5.7 means the compound has a high tolerance to radiation before its key properties (like tensile strength or elongation at break) degrade below acceptable thresholds. This index is determined by measuring how a material's mechanical or electrical properties change after exposure to a specified radiation dose.

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4. Elongation at Break (ISO 37)
ISO 37 is commonly used for rubber and elastomeric compounds, measuring how far a sample can stretch (elongate) before it breaks. For cable compounds, manufacturers often set criteria (e.g., "Elongation at break ≥ 50% of the initial value" or "≥ 100% absolute value" after exposure). Maintaining sufficient elongation is critical for cables, as it indicates flexibility and mechanical integrity even after irradiation.

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5. Test at High-Dose Rates (> 1 Gy/s)
Gy stands for Gray, the SI unit of absorbed dose (1 Gy = 1 joule of radiation energy absorbed per kilogram of material).
Gy/s (Gray per second) specifies the dose rate: how much radiation energy is absorbed by the material per second.

QuoteTesting at high-dose rates (e.g., > 1 Gy/s) can simulate accelerated aging or worst-case scenarios—reproducing years of radiation exposure in a shorter time. For cable compounds, it's essential to know their performance under such high-intensity irradiation to ensure reliability in service environments like nuclear reactors or sterilization facilities.

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Summary
In short, the table highlights the test standards (CEI 60544 and ISO 527/37) for determining a cable compound's radiation resistance. It recommends a Radiation Index > 5.7 and sets criteria for elongation at break to ensure the material remains safe and functional after irradiation at high-dose rates (> 1 Gy/s). This is crucial for selecting or certifying cable materials in high-radiation settings.

(https://www.cabledatasheet.com/thumbnails/2020-10_R2E_HL-LHC_cables.jpg)

https://www.cabledatasheet.com/pdf/2020-10_R2E_HL-LHC_cables.pdf

(https://www.cabledatasheet.com/thumbnails/is.15218.1.2002.jpg)

https://www.cabledatasheet.com/pdf/is.15218.1.2002.pdf

(https://www.cabledatasheet.com/thumbnails/T28_Radiation_resistance.jpg)

https://www.cabledatasheet.com/pdf/T28_Radiation_resistance.pdf

https://web.pa.msu.edu/hep/atlas/l1calo/reference/l1calo/CERN/cern_electrical_fire_safety_IS23.pdf

Radiation: What Is It About? (Deep Dive)

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1. Radiation Basics
Radiation refers to energetic particles or waves traveling through a medium (like air) or space.

• Ionizing Radiation: Alpha, beta, gamma rays, X-rays, and neutron radiation. These have enough energy to ionize atoms (knock off electrons).
• Non-Ionizing Radiation: Lower-energy forms such as visible light, infrared, microwaves, radio waves.

In health and safety contexts, "radiation" usually means ionizing radiation because it can alter atomic structures in living tissue.

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2. Types of Ionizing Radiation
The figure typically shows three main symbols for ionizing radiation:

Alpha (α)	Nature: Helium nuclei (2 protons + 2 neutrons). Penetration: Very low; stopped by paper or the outer layer of skin. Hazard: Dangerous if inhaled or ingested.
Beta (β)	Nature: High-speed electrons (or positrons). Penetration: Passes through paper but stopped by thin metal (e.g., aluminum). Hazard: Can penetrate skin; moderate external hazard, more severe if internal.
Gamma (γ)	Nature: High-energy photons (electromagnetic waves). Penetration: Deep penetration; requires dense material (lead, concrete) for shielding. Hazard: Can reach internal organs from outside the body.

The figure often shows alpha stopped by paper, beta by a thin metal sheet, and gamma partially absorbed by dense materials.

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3. Dose Units: From Rad to Gray (Gy)
Historically, absorbed dose was measured in rad (Radiation Absorbed Dose). Today, the SI unit is the Gray (Gy):

• 1 Gy = 1 joule of energy absorbed per kilogram (1 J/kg).
• 1 rad = 0.01 Gy (so 100 rad = 1 Gy).
• Examples:
   
  • 1 Mrad = 10 kGy
  • 100 Mrad = 1 MGy

This conversion reflects how much energy ionizing radiation deposits in a given mass of material.

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4. Importance of Ionizing Radiation

• Ionizing radiation can damage biological tissues by creating ions inside cells, potentially causing mutations or cell death.
• Alpha, beta, gamma each pose different hazards and require different shielding and safety measures.

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5. Key Takeaways

• Alpha, Beta, Gamma: Vary in mass, charge, and penetration power.
• Shielding: Simple materials can stop alpha/beta; gamma needs heavier shielding like lead.
• Dose Units: "rad" has been replaced by "Gray (Gy)" in SI units; 1 Gy = 1 J/kg.
• Health Impact: Ionizing radiation is a focus of nuclear safety due to its ability to alter living cells.

In essence, the document highlights how alpha, beta, and gamma radiation differ in penetrating ability and the modern SI units used to measure absorbed dose. Understanding these concepts is crucial for radiation protection and nuclear science.