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Cable test engineers play a crucial role in ensuring the reliability, safety, and compliance of cable products across various industries. Understanding and mastering essential testing standards is not only a requirement but also a cornerstone of quality assurance and performance excellence in cable manufacturing and application.
In this guide, we've outlined the critical standards every cable test engineer must know. These standards cover a comprehensive range of procedures, from mechanical and electrical testing to environmental and ageing evaluations, ensuring cables meet international safety, durability, and quality criteria.
Whether you're new to the field or an experienced professional seeking to refresh your knowledge, mastering these standards will significantly enhance your ability to perform accurate assessments, ensure compliance, and maintain high-quality cable production.
Critical Standards All Cable Test Engineers Need to Know(https://www.cabledatasheet.com/gallery/74_08_03_25_9_22_25.jpeg)
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New Part | Part | Title | Previous Reference |
EN 60811-100 | 100 | General | N/A |
EN 60811-201 | 201 | Measurement of insulation thickness | IEC 60811-1-1 |
EN 60811-202 | 202 | Measurement of thickness of non-metallic sheath | IEC 60811-1-1 |
EN 60811-203 | 203 | Measurement of overall dimensions | IEC 60811-1-1 |
EN 60811-301 | 301 | Measurement of the permittivity at 23 °C of filling compounds | IEC 60811-5-1 |
EN 60811-302 | 302 | Measurement of the d.c. resistivity at 23 °C and 100 °C of filling compounds | IEC 60811-5-1 |
EN 60811-401 | 401 | Thermal ageing methods. Ageing in an air oven (Method 8.3 deleted) | IEC 60811-1-2 |
EN 60811-402 | 402 | Water absorption tests | IEC 60811-1-3 |
EN 60811-403 | 403 | Ozone resistance test on cross-linked compounds | IEC 60811-2-1 |
EN 60811-404 | 404 | Mineral oil immersion tests for sheaths | IEC 60811-2-1 |
EN 60811-405 | 405 | Thermal stability test for PVC insulations and PVC sheaths | IEC 60811-3-2 |
EN 60811-406 | 406 | Resistance to stress cracking of polyethylene and polypropylene compounds | IEC 60811-4-1 |
EN 60811-407 | 407 | Measurement of mass increase of polyethylene and polypropylene compounds | IEC 60811-4-2 |
EN 60811-408 | 408 | Long-term stability test of polyethylene and polypropylene compounds | IEC 60811-4-2 |
EN 60811-409 | 409 | Loss of mass test for thermoplastic insulations and sheaths | IEC 60811-4-2 |
EN 60811-410 | 410 | Test method for copper-catalyzed oxidative degradation of polyolefin insulated conductors | IEC 60811-4-2 |
EN 60811-411 | 411 | Low temperature brittleness of filling compounds | IEC 60811-5-1 |
EN 60811-412 | 412 | Thermal ageing methods - Ageing in an air bomb | IEC 60811-1-2 |
EN 60811-501 | 501 | Tests for determining the mechanical properties of insulating and sheathing compounds | IEC 60811-1-1 |
EN 60811-502 | 502 | Shrinkage test for insulations | IEC 60811-1-3 |
EN 60811-503 | 503 | Shrinkage test for sheaths | IEC 60811-1-3 |
EN 60811-504 | 504 | Bending tests at low temperature for insulation and sheaths | IEC 60811-1-4 |
EN 60811-505 | 505 | Elongation at low temperature for insulations and sheaths | IEC 60811-1-4 |
EN 60811-506 | 506 | Impact test at low temperature for insulations and sheaths | IEC 60811-1-4 |
EN 60811-507 | 507 | Hot set test for cross-linked materials | IEC 60811-2-1 |
EN 60811-508 | 508 | Pressure test at high temperature for insulation and sheaths | IEC 60811-3-1 |
EN 60811-509 | 509 | Test for resistance of insulations and sheaths to cracking (heat shock test) | IEC 60811-3-1 |
EN 60811-510 | 510 | Methods specific to polyethylene and polypropylene compounds – Wrapping test after thermal ageing in air | IEC 60811-4-2 |
EN 60811-511 | 511 | Measurement of the melt flow index of polyethylene compounds | IEC 60811-4-2 |
EN 60811-512 | 512 | Methods specific to polyethylene and polypropylene compounds - Tensile strength and elongation at break after conditioning at elevated temperature | IEC 60811-4-2 |
EN 60811-513 | 513 | Methods specific to polyethylene and polypropylene compounds – Wrapping test after conditioning | IEC 60811-4-2 |
EN 60811-601 | 601 | Measurement of the drop-point of filling compounds | IEC 60811-5-1 |
EN 60811-602 | 602 | Separation of oil in filling compounds | IEC 60811-5-1 |
EN 60811-603 | 603 | Measurement of total acid number of filling compounds | IEC 60811-5-1 |
EN 60811-604 | 604 | Measurement of absence of corrosive components in filling compounds | IEC 60811-5-1 |
EN 60811-605 | 605 | Measurement of carbon black and/or mineral filler in polyethylene compounds | IEC 60811-4-1 |
EN 60811-606 | 606 | Methods for determining the density | IEC 60811-1-3 |
EN 60811-607 | 607 | Test for the assessment of carbon black dispersion in polyethylene and polypropylene | IEC 60811-4-1 |
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