CableDataSheet, Cable and Wire Technical Consulting Service

Ask About => FAQ About Cable => Topic started by: Tacettin İKİZ on February 26, 2025, 12:34:36 PM

Title: Cable Maximum Pulling Tension
Post by: Tacettin İKİZ on February 26, 2025, 12:34:36 PM
Cable Maximum Pulling Tension

Where a cable is to be pulled in using a winch and steel wire rope, the rope may be secured to the cable by any of the following:

1. A cable stocking of steel wire braid 
2. A pulling eye attached to the cable conductor 
3. A pulling eye over the complete cable end 
4. A pulling eye formed from the armour wires 

The maximum tension which may be used is limited by the tensile strength of the conductors or armour wires, or by the gripping capability of the cable stocking, depending on the method used.

Stress Limits for Cable Materials

MaterialMaximum Safe Tensile Stress (S) kN/mm²
Stranded Copper Conductor0.07
Stranded Aluminium Conductor0.05
Solid Aluminium Conductor0.03
Galvanised Mild Steel Armour0.13
Aluminium Wire Armour0.04

Method of Calculation 
Using values of S from the table above:

Limited by Conductor 
TC = N * AC * S 
Where TC = Maximum Pulling Tension (kN), N = No. of Conductors, AC = Cross-sectional Area of one Conductor (mm²), and S = Maximum Safe Tensile Stress for Conductor (kN/mm²).

Limited by Armour 
TA = 2.47 * da * (Da + da) * S 
Where TA = Maximum Pulling Tension (kN), S = Maximum Safe Tensile Stress for Armour (kN/mm²), da = Nominal Diameter of Armour Wire (mm), and Da = Nominal Diameter under Armour (mm).

Limited by Stocking 
TS = 0.120 * D 
Where TS = Maximum Pulling Tension (kN), and D = the Overall Diameter of the Cable (mm).

Overall Limiting Tension

Cable OD (mm)Maximum Pulling Tension (kN)
0 to 155
15 to 2510
25 to 5015
50 and over25

The safe pulling tension is the smallest of the calculated values.

(https://www.cabledatasheet.com/gallery/74_26_02_25_12_34_19.jpeg)
Document echo ' ';