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Tacettin İKİZ



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Gemba – "The Real Place"

Started by Tacettin İKİZ, April 03, 2025, 12:13:30 PM

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Tacettin İKİZ



Gemba – "The Real Place"

At the core of the 5G methodology is Gemba (or Genba). It refers to the actual location where value is created or the work is performed — not where assumptions are made.

Definition:
Gemba is the practice of going to the actual site (e.g., the shop floor, assembly line, server room) to observe, understand, and solve problems directly.

Why Gemba Matters:
  • Builds clarity by removing assumptions
  • Reveals real-time facts that are often invisible in reports
  • Fosters direct communication with operators and staff
  • Accelerates root cause identification and continuous improvement

Typical Applications:
  • Manufacturing: Visit extrusion lines during a cable defect investigation
  • Logistics: Observe packaging stations for handling delays
  • Tech teams: Review server room configurations during downtime

Example:
Issue: Cable spools are arriving late at QA inspection.
Gemba Step: Supervisor visits dispatch dock → finds pallet mislabeling.
Insight: Labels didn't match the system batch – problem fixed at the source.

Key Principle:
Go and See > Ask and Assume

"Gemba is where the truth lives. If you want to fix the system, observe it directly."

Would you like the remaining 4G elements (Gembutsu, Genjitsu, Genri, Gensoku) written like this too, for use in SOPs or training guides?
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